5 points about the definition of collapse in printing process
1. Three types
⊙ Shear collapse: caused by continuous printing under shear force
⊙ Static collapse: collapse under shear at room temperature
⊙ Heating collapse: occurs during heating, i.e. preheating and reworking
2. Two tests
⊙ Cold decay: at room temperature
⊙ Hot decay: at 150 ℃
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3. Factors affecting collapse
⊙ Composition of flux, viscosity, softening point of rosin, thixotropy, boiling point of solvent, shape of tin particle.
⊙ Process parameters of printing and mounting.
⊙ External environmental conditions
4. Collapse prone time
⊙ Mounting
⊙ Preheating process
⊙ Activation process
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5. Defects caused by solder paste
⊙ Insufficient solder
*Due to the large particle size, incorrect shape, or non printability, the solder paste blocks the template hole
⊙ Solder ball
*Solder paste collapse
*Solvent splashing during reflow
*Oxidation of metal particles
*There is solder paste & solder paste slag at the bottom of the formwork
*Too much solder paste