Two Points Show You Ceramic Mounter nozzle Usage and advantages in SMT Production
1.Ceramic Mounter nozzle material and other materials distinguish:
Mounter nozzle variety of materials, uneven quality, each have their own advantages and disadvantages, below is for different materials SMT nozzle to do a compare, for your reference.
1, Tungsten steel nozzle features: Advantages: cheap,not easy broken. Shortcomings: prone to be white.
2, Ceramic head nozzle: Advantages: never be white, the price is not expensive, the disadvantage is fragile, an accidentally impact may make it broken.
3, Diamond steel nozzle: Advantages: never be white, nor broken easily, the disadvantage is expensive.
Another kind which is called the black material nozzle in SMT industry , black material is relative to the tungsten steel.The black material is a common name of ceramic head and diamond steel this kind of nozzle which will never turn white .
Ceramic Mounter nozzle is a ceramic material, nozzle-shaped, through the sealed tube pump to suck the air from the nozzle to attract objects to achieve the handling effect of the appliance.
It’s very common parts in the automated industrial production of various types of Mounter SMT Mounter and other machinery , its shape known as a round, the top is very smooth,
To suck particulate material. Products mainly black, white second, other colors rarely.
The bottom of the ceramic nozzle is a sealed tube connected with a vacuum pump. During operation, the air in the suction nozzle is pumped out through the sealed tube so that the suction nozzle firmly adheres to the surface of the object, thereby carrying and delivering the articles. Relative to other mechanical handling, ceramic nozzle can not hurt the product or raw materials under the premise to complete the entire transfer process, the nozzle is often made of ceramic. A suction plate is usually an even number 4,8,12,16, etc., the product is 2-12MM diameter, Length 2-10MM. Longer than 20MM is long type nozzle, it’s less. Originally developed for the metal processing, due to the conductive, wear-resistant, with static and affect the production, thus changing to ceramic nozzle.
2.Ceramic Mounter nozzle advantages:
1. Long using life, because the material is zirconia, its hardness is second only to diamond, wear-resistant, durable;
2. Non-conductive, anti-static, ceramic materials have non-conductive and anti-static function;
3. Never be white, very less drop component;
4. When testing the product not drop material, ceramic nozzle with fine size after finishing;
5. Corrosion resistance, high temperature, can be used for specific anti-acid and alkali environment.
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